3d printer upgrade in the works

Recently I’ve been trying to print some replacement cups for the anemometer on my 1-wire weather station. The existing ones have started to decay quite badly so I thought I’d try to print some replacements using PLA, with a view to using something more robust later on if it goes well.

Well, so far it hasn’t gone well. In the main the cups look great, but the tops of the cups become a real mess because they’re so small that the PLA hasn’t had time to solidify sufficiently by the time the next layer starts.

I tried printing more than one at once, but that didn’t help. I also tried raising the minimum time per layer in Slic3r, but that didn’t help either, I believe because the minimum time is overridden by the minimum print speed. I didn’t particularly want to lower that.

After dithering some time I have decided that what I really need is a cooling fan for the extruded material. There are tapped holes on the hot end carriage that would be suitable and I’m sure I have a fan lying around that would do the job, but unfortunately the controller board for my printer does not have a PWM-controlled fan output and I’d prefer not to have the fan on all the time (especially for the first few layers).

It was suggested that I could just use a fan on a separate PSU and turn it on after the lower layers are complete, but that’s quite a faff and I’d need somewhere suitable to mount a switch. So I decided to bite the bullet and upgrade the controller to an Arduino Mega 2560 and RAMPS. That has now arrived and is sitting on my desk awaiting fitting, which I think will be a holiday job.

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Building an observatory. Construction #30

Today may be something of an event. I actually achieved what I set out to achieve on the observatory today 🙂

To be fair, it wasn’t an awful lot. Just before the Sun set I remembered that I needed to test the end flap for fit so I rushed out to do that. One small adjustment and I was able to finish off the construction in the workshop and cover the outside with membrane. That’s basically it.

Tomorrow I shall try to fit it in place temporarily so the south-west end of the observatory is rain-proof, and then measure up for the north-east gable, hopefully getting that cut as well.

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Swimming, 10th December 2018

After a long break thanks to suffering quite badly with some horrible cold virus that just wouldn’t die, I finally got back to the pool today. This week at least is just going to be getting back into the swing of things and then we’ll see how it goes over the holiday period.

USRPT distance this year: 74,850m
Total distance this year: 175,150m

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Building an observatory. Construction #29

Despite a whole day working on the observatory I don’t feel as though I’ve achieved much today. The days are getting so much shorter however. I came in for lunch today and realised that by the time we’d finished eating there were really only two and a half hours of daylight left 🙁

Anyhow, the gables are now my priority because once those are closed off the structure should be rainproof as long as I stand something in front of the door. I started today by cutting OSB to fit the fixed section of the south-west cable (part of the rolling roof) and fitting that into place, covering it with breathable membrane.

That done, I started the construction of the folding section of the wall at the same end. I reached the point of needing one final test for fit, but the Sun was well gone and there just wasn’t enough light left to work by. I’m hoping that I can check the fit tomorrow during the day and then finish the frame off during the evenings this week as fortunately it’s just small enough to fit in the workshop. If I can do that and get it temporarily fixed in place (has to be temporary because I don’t want to fit the hinges until the cladding is all in place), then that should be the south west gable done for now.

The north east gable will need me to get up on the warm room roof to fit. That’s not a big deal, but does require daylight and preferably dry weather too. Hopefully I can get the boarding cut during the week so it’s all ready to go at the weekend assuming the weather plays ball. If I can get that done, or maybe even if I can’t, I should be able to make progress with the trunking for the cabling under the floor, at which point it’s time to give serious thought to getting the floor down.

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Building an observatory. Construction #28

With the roof keeping the rain off the top, I need to stop it getting in the sides as well before I can think about putting down the floor (and there are a couple of other things besides that need sorting before I can do that, too).

Fortunately most of the wall area was easy to deal with, just wrapping it in breathable membrane. I started this quite late in the afternoon and ended up working until daylight failed, as seems to be the case quite regularly now. It was so dark that my camera couldn’t find anything to autofocus on for this picture 🙂

I’ve boarded the sides of the roof with 9mm ply and then covered those with membrane as well. If you look at the area of the photo showing the inside of the roof in this photo you’ll see what the weather was like at the time 🙁

Feather-edge boarding has also arrived for cladding the walls. I chose feather-edge because it suits the rural setting and matches the beer shack immediately next to it. I’m not sure when I’ll get this started. Closing off the gables is really the next priority.

Finally, a couple of photos showing the inside now it’s starting to look a bit more like a building…

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Building an observatory. Construction #27

It’s been a slow four weeks since my last post, mostly because of the virus that my daughter kindly shared with me. It has left both of us feeling quite exhausted.

However, I have managed to make a little progress on the observatory.

Firstly, I finished painting the roof frame, dodging the rain as I went. This took considerably longer than I’d hoped because the weather wouldn’t play ball.

The next step was to get the OSB fixed down to form the sloping sides of the roof. For this I intended to use some Tek screws, which are designed to be self-drilling and self-tapping in steel. I thought I’d best try one out before getting up on the roof with an 8×4 sheet of OSB, so here it is. No drilling, no tapping, just hold the screw in place and let it do the work:

Getting the boards up on the roof was a bit time-consuming and took the better part of two weekends because I was having to dodge the weather again (and daylight hours are very short right now), but overall they went on easily enough. I did have a few screws that didn’t want to go through the steel, but in the main they did a pretty good job, though I reckon if I’d used two drill/drivers, one with a drill bit and one with the screwdriver bit, I could have used screws that were just self-tapping. I did discover that my new OSB boards were actually 2400mm x 1200mm whereas the left-over ones I had from the beer shack were 2440mm x 1220mm. A little unexpected, but fortunately it didn’t spoil anything. Here’s roof with the OSB all in place:

Having got that far, the last job of “roofing fortnight” was to get the EPDM in place. Temperatures are sufficiently low (and the weather sufficiently wet) that gluing it down isn’t really possible at the moment so I decided just to get it into place and wait for a convenient time to do the gluing. Lifting 30kg of EPDM up onto the roof was quite tricky in my fragile state, but I eventually managed it by folding the sheet so it would fall down each side of the roof from the ridge and then lifting it, followed by myself, up onto the roof of the warm room after which it was only a short lift to get it onto the ridge and pulled into place, temporarily clamped down at the edges.

Light was fading fast at this point, but I even managed to get in a bit of astrophotography as I cleared up 🙂

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Swimming, 6th November 2018

After yesterday’s disaster I wasn’t sure what to expect today, attempting the same set:

400m front crawl warm-up
25 x 50m front crawl, target time 50s, rest interval 25s
200m front crawl swim down

Fortunately it was all rather better with most reps in the 47s and 48s, but at rep 14 I just couldn’t get my breath back and had to sit out rep 15. I then managed to get as far as rep 21 before failing on 22 and sitting out 23, after which the last two were relatively easy even when I lost my footing on the wall on the last turn.

USRPT distance this year: 74,850m
Total distance this year: 174,150m

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Swimming, 5th November 2018

Back to the normal term-time schedule today, and another attempt at:

400m front crawl warm-up
25 x 50m front crawl, target time 50s, rest interval 25s
200m front crawl swim down

Sadly, today was dire. I really couldn’t find any speed and I just didn’t seem to have the energy. Two of the first five reps were over 50s and then I had failures on reps 10, 15 and 17, at which point I stopped. I’ll have to get some decent rest and have another go tomorrow 🙁

USRPT distance this year: 73,750m
Total distance this year: 172,450m

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Building an observatory. Construction #26

Oh, what dreams I had! I thought this weekend might be the weekend when I finally got the roof onto the observatory. Sadly the weather had other ideas 🙁

I went out on Saturday morning to paint the bare steel of the frame with Hammerite and managed to get about two thirds of the way through that before lunch. But whilst I was eating a fine drizzle started, leaving the frame wet. Over the next couple of hours the drizzle turned to rain and I was forced to give up for the day.

Things had not improved by Sunday, with near-continuous rain all day, so that was as far as I got. Most days this week are looking pretty wet, too, so it may well be next weekend before I can get started again.

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Swimming, 1st November 2018

Very quiet in the pool today, unlike my previous visit. And a new set to attempt as well:

400m front crawl warm-up
25 x 50m front crawl, target time 50s, rest interval 25s
200m front crawl swim down

I was expecting this one to be tough, and it was. I can’t complain about how it went though. I had a few 47s to start, then generally a mix of 48s and 49s. My first failure was on rep 17, so I sat out 18 and restarted on 19. I had one more failure on rep 22, but finished the remainder of the set without another.

Overall I’m not disappointed. I’d say it was a pretty decent first attempt and I’m quite looking forward to having another go.

USRPT distance this year: 73,050m
Total distance this year: 171,150m

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